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Create Puff Or 3D Embroidery

Puffy Foam is often accustomed achieve 3D-like embroidery. it’s very fashionable commercially for logos on caps and backpacks, but as you’ll see within the tulip design I created for this text, you’ll embroider it in a very decorative machine to offer your design an additional dimension.

Digitizing for puffy foam are often a small amount more technical than your daily digitizing, but if you create sure you follow some rules, it’s not really that complicated. this could be done easily with Hatch Embroidery Digitizer.

What is Puff or 3D embroidery?

Puff or 3D embroidery is an embroidery process within which we add a chunk of froth that’s placed under the embroidery so it are often lifted or 3D made an appearance. it’s called Puff or 3D embroidery. Puff or 3D embroidery works best on a hat or will be used for clothing like jackets that aren’t washed often.

This is not usually the case recommended for a garment which will be washed frequently or placed in a very dryer. it’s also not recommended for garments that are dry-cleaned. this may cause the froth to crumble during the drying process or cleansing processes because of the chemicals used.

Which type of froth to use?

There are many foam products on the market but you’ve got to take care where does one buy them? they need 2 mm, 3 mm, and 4 mm foam. i exploit a 3mm product. i buy the simplest results from it and it gives me the high loft that i would like and my customers have always been very pleased with it. Embroidery supply distributor, not craft store. Your foam should be designed for embroidery. This foam is incredibly different and can react differently. And also know about sublimation printing.

I buy my foam at SM Crystal in Buffalo, NY. They sell it in one-color packages and multi-color packages so you have got a spread of basic colors in hand.

How do I sew a puff / 3D embroidery design?

The process of embroidering with puffy fonts, logos, and styles could be a bit different from regular embroidery, but no more difficult. First of all, know that using 3D Puff has more cost and more stitches within the design. It’s as easy as sewing:

  • Sew all of your flat embroidery first.
  • Make a stop within the machine after your last flat piece
  • Place the puff on the world you would like to stitch and restart the machine.
  • Sew a border around your puff area.
  • Remove excess puff material
  • Complete the planning and clear the surplus puff foam material.

Some basic tips to urge started with 3D embroidery:

Digitizing is vital. you’ll have to apply long stitches to fill the space that the froth is taking. We recommend using software like Puffy Fonts to simplify yourself. There is also some trial and error during this a part of the planning, so take a while to check.

Learn how to program stops on your machine. you ought to be able to stop after a particular color change.

Keep the froth down and use tape or sticky tech spray to stay it in situ. Once the primary stitches have gone into the froth, you don’t must worry about moving on.

Foam works best on designs with good underlay borders and satin stitches across the froth. Note that no design may be worn out foam. as an example, heavy filling stitches or too many underlays on the froth might not give the required shape.

Using a sharp needle can help finish off the froth. confirm to use the backing that you simply usually do on a design. this kind of embroidery requires support to stabilize.

Stabilizer Used for 3D Embroidery

If you’re embroidering 3D foam on hats, i might suggest employing a tear o stabilizer. Since it’s a cap and doesn’t have much flexibility, the stabilizer is that the easiest to tear (hence the name). Hats are not usually washed much, which helps within the longevity of the froth. The less you wash, the longer the froth will last.

If you’re using 3D foam on anything wearable, I’d recommend employing a cutaway mesh. As I always say, “If you wear it, don’t tear it.” I won’t use a show mesh, so you don’t see it through clothing.

How to Create Puff or 3D Embroidery

  1. Run the regular embroidered elements first – With the “foam” design, you wish to run the regular embroidered elements first. All embroidery legacy designs are designed with this in mind.
  2. Stop the machine – Once all the regular embroidery colors are done, your coloring information sheet will offer you the suggested color of the thread and so the word “foam”. Upon reaching this color change, the planning should move to the highest of the planning, and you ought to stop your machine.
  3. Lay the froth – At now, you may place the froth inside the areas where the embroidery are going to be done. (Always trying best to use the identical colors of thread and foam whenever possible).
  4. Sew take-down stitches – the primary stitches on the underside are “take-down” stitches to secure the froth within the fabric.
  5. Continue sewing – then, the planning will proceed to get rid of all areas of the froth.
  6. Remove the froth – now that you simply are able to remove the froth, it should be easily torn with designs that are properly digitized.
  7. Done! – Now you recognize a way to do foam embroidery.

Step By Step a way to Digitize Puff or 3D Embroidery

Step 1:

Digitize the regular embroidered elements of the primary design, placing the filled areas and white letters down as you normally would. Once you’ve eliminated these elements, program a stop at the highest of your embroidery field. this permits you to stay the froth down while the stitching head is out of the way. If you put in force trying to create ready-made hats, you may program your stop towards the highest of the hat, so there’s no thanks to sew heads.

Step 2:

Before putting the froth down, provides it a fast shot of adhesive spray to cut back movement when addressing the underside. Remember foam comes in several colors. attempt to match the colors of your foam and thread as closely as possible.

Step 3:

Using manual stitching, i’d usually impede the look from the within out. With relevancy the “Zeyda’s” logo, I did a manual stitch on the “d” and “s” to stabilize the froth elements before actually starting the “Z”.

Step 4:

Once you’ve got lowered the “Z”, you would like to carefully place the underlay about .2 mm off from the outer column. the worth of the underlay should be set to 1 mm. this can help to drill the froth before the column seam goes down.

Step 5:

With foam, you not only should worry about the bottom column. But you furthermore may need to “cut” the ends of your columns. This may offer you a neat and clean cut once you remove the froth. You need to digitize your “end” before starting your column.

Step 6:

Density is that the key to cleaning foam. Everyone’s software is slightly different from the language values, so I’ll attempt to solve it in percentage terms. If your normal value was 100%, the froth would require 50-40% density, twice the quantity of stitches normally required.

Step 7:

Repeat these steps for every letter or element until all of your foam areas are complete. As you’ll be able to see, there are more steps, and it’s important to follow. The underlay and therefore the columns correctly. Digitizing alone is more laborious than regular digitizing. Then don’t mind your editing session.


Using puffy embroidery foam may be a good way to market your stitches. Giving your design a 3D effect and feel. When using 3D foam embroidery designs. Remember to use a clearly digitized design for this use to confirm the protection of your machine and apparel. And also Check out zdigitizing custom embroidery digitizing.


We initially established our embroidery digitizing company in 2002, which later expanded to become a worldwide Embroidery Digitizing business. We have a highly-skilled digitizing team capable of handling even the most challenging and complex designs with precision for embroidery digitization. Our pleasure is to be embroidery digitizers and give Embroidery Digitizing Service and vector art services to embroiderers and printers worldwide. Our customers provide us photos of their logos, and we convert them into embroidery formats for use on computerized embroidery machines by our Embroidery Digitizing Services. Code: james50off Applied Coupon link: Contact US:

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